SECONDHAND GIGAWATT-SCALE PRISMATIC BATTERY CELL TO PACK ASSEMBLY LINE

SECONDHAND GIGAWATT-SCALE PRISMATIC BATTERY CELL TO PACK ASSEMBLY LINE

SECONDHAND GIGAWATT-SCALE PRISMATIC BATTERY CELL TO PACK ASSEMBLY LINE

Rated Capacity: 1.5 GWH per Year

Installation Equipment Plant Conditions

SN Item Parameter

1 Power Supply 380V ±10%, 50Hz, ~100 kW

2 Air Source 0.5–0.8 MPa

3 Gas (Optional) Nitrogen 0.4–0.6 MPa, 99.99% purity

4 Floor Load ≥650 kg/m²

5 Environment 15–35°C, 40–85% RH

6 Others No vibration, dust, corrosive gases

Overall Size of the Line

56 × 8.5 × 3.5 m (L × W × H)

(Final size subject to detailed engineering design)

Line Division

The whole line is divided into:

• Cell processing section

• Module stacking section

• Module pre/welding/after processing section

• PACK box on-line processing section

• Module into box assembly section

• PACK finished product testing and offline section

Capacity Statement (Investor Standardized Basis)

Based on continuous 3-shift operation (24 hours/day) and 300 operating days per year, the line delivers an annual production capacity of approximately:

1.5 GWh per year per line

This capacity reflects:

• Real-world operating efficiency

• Process synchronization losses

• Maintenance and minor downtime

Line Overall Performance Parameters

 

SN Item Parameter Description

1 Production Capacity 8 ppm Based on liquid-cooled 1S13P module; excludes manual loading/unloading

2 First Pass Yield ≥98% Based on weld seam

3 Final Yield ≥99.5% Includes rework

4 Failure Rate ≤2% Equipment-only

5 Utilization Rate ≥98% Excludes external downtime

6 Product Changeover ≤4 hours Full line switching

 

Main Equipment Quotation (SN 1–21)

(Original structure preserved exactly as per quotation)

SN Section Item Amount (USD)

1 Cell Processing Robot Automatic Loading

2 Cell Sorting Sorting System

3 Stacking Automatic Stacking

4 Scanning Binding Station

5 Pressing Online Pressing

6 Module Processing Polarity Detection

7 Laser Cleaning Cleaning System

8 Laser Welding Welding System

9 Module EOL Testing

10 Conveyor Line Double Speed Chain

11 PACK Section Cooling Plate Airtight Test

12 PACK Section Whole PACK Airtight Test

13 PACK Section Code Binding

14 PACK EOL Final Testing

16 Assembly Line Roller Conveyor

17 Control Line Electrical Control

18 Handling Lifter

19 Tooling Fixture Pallet

20 ESOP Electronic Work Instructions

21 Lifting System Crane System